PLANEJAMENTO E CONTROLE DE MANUTENÇÃO: implantação da ferramenta TPM em um equipamento piloto na indústria de borracha

Abstract

The objective of this work is to present a method to implement the TPM tool in an industrial sewing machine located in an automotive industry, aiming to demonstrate the maximization of equipment availability and product quality. Total Productive Maintenance (TPM) is the set of activities that aim to maximize results. Its objective is to reach the maximum efficiency of the production system, maximizing the availability and useful life of the equipment. The work will be carried out from a bibliographical research followed by a case study, in a rubber industry. The work seeks to describe a method to implement TPM in the pilot machine. The information needed to perform the case study was taken from the company's databases, including the implemented maintenance software (SAP PM) and the mapping of equipment manuals. From this work it was possible to conclude that the main objective was reached in a satisfactory way, because the analyzed equipment, at first, was considered of low relevance in the company and due to this it had a high amount of corrective maintenance for the standards. After the implementation of TPM it was possible to observe, through a critical analysis, that the equipment had gradually reduced the repair time and the amount of corrective maintenance.